Complete Production Maintenance of Machinery & Facilities

At the end of the programme, participants will be able to:

• Explain the basic principles and differences between Total Productive Maintenance (TPM) and Reliability Centred Maintenance (RCM), and recognise when each method is more appropriate.
• Distinguish between corrective, reparative, and preventive maintenance, as well as select the appropriate method for the optimisation of production systems.
• Understand the importance of maintenance management information systems (CMMS) to improve the efficiency of maintenance operations and improve equipment management.
• Apply the 5S methodology to improve workplace organisation and the SMED methodology to reduce change times in production, thus increasing production efficiency.
• Learn the 7 stages of autonomous maintenance, recognising its benefits and understanding how employee involvement can contribute to improving equipment performance.
• Analyze the Total Efficiency Score, identify the 6 major production problems, and implement strategies to solve them.
• Understand safety rules and risk management methods in order to ensure safe procedures for the maintenance and operation of equipment.
• Identify the 7 types of waste in the production process and implement practices to reduce them, boosting workflow and reducing costs.
• Understand how to put maintenance and optimisation methodologies into practice, ensuring the continuous improvement of production systems.
• Familiarize themselves with the 7 steps for implementing reliability-driven maintenance, understand the 6 failure probability curves, and will be able to develop techniques that improve reliability and reduce the risk of failure.